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ATV Parts - Clutch

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NEW ATV clutch kits.

 

DALTON ATV Clutch Kits

   

Sportsman 500 HO 2001 - up

DBW 500

Suggested list price US $230

Sportsman 500 DBW 500
(Bottom-mid-range for use with stock or oversized tires) Our most popular kit for the 500HO, it is designed to increase belt grip and acceleration, without losing top speed with stock tires. This kits also works well to restore lost power resulting from bigger tires. Engagement is only slightly higher than stock. Includes billet steel DaltonPro flyweights, new primary spring, new secondary spring. Designed for use with the stock helix, and with stock or oversized tires.
 
  Our Price US $199

 
   

DP 500A

Suggested list price US $325.00

Sportsman 500 DP 500A

More aggressive acceleration for high performance riders. Includes a set of billet steel DaltonPro flyweights, a different primary spring, and a billet helix. This kit was designed for use with the gearing and rotational mass related to stock tires, and in fact can benefit from using lighter weight wheels and tires (not larger than stock size). Not for use with oversized tires.
  Our Price US $299

     


 

Sportsman 600

DPPS-PW

Suggested list price US $29.00

Our testing of the new SP600 showed that this quad was very well calibrated "out of the crate" in stock form. Our new Dalton plain/white primary spring has only slightly higher initial load, but slightly lower finish load than the stock primary spring. Use of the plain/white primary spring keeps the engine in a better part of its power curve all the way through the shift pattern. Better bottom/mid acceleration with 1 mph gain on top end resulted.
 
   

Polaris SP 600 (03-04, OVERSIZED TIRES)

DBW 600

Suggested list price US $71

With stock tires, out testing has shown this model to be quite well calibrated in stock form. With the addition of oversize mud tires, our heavier Dalton EBS Black Secondary spring was used in conjunction with our plain/white primary spring. We now package this popular combination in kit form, complete with instructions. The result is better belt grip and acceleration, along with much better throttle response and backshifting.When used with stock tires this kit will cause a slight loss of top speed (1– 2 mph).Works well with high altitude applications.
  Our Price US $60

     


 

Sportsman 700

DBW 700 02-04

Suggested list price US $230

Sportsman 700 DBW 700 02-04
Our most popular for the SP 700 was designed around the same objective of our successful DBW 500 kit. Great all around trail performance, with an emphasis on bottom and mid-range acceleration and improved belt grip. This kit works well to restore power loss from bigger tires, and is a favorite even with stock tires. (This kit often results in loss of 1-2 mph on to speed when used with stock tires.)- includes billet DaltonPro flyweights, new primary spring, new secondary spring. Designed for use with stock helix, stock or oversized tires.
 
  Our Price US $199

     
   

SP700 DP700A

Suggested list price US $325.00

Sportsman 700 SP700 DP700A

More aggressive acceleration for high performance riders. Includes a set of billet steel DaltonPro flyweights, a different primary spring, and a billet helix. This kit was designed for use with the gearing and rotational mass related to stock tires, and in fact can benefit from using lighter weight wheels and tires (not larger than stock size). Not for use with over-sized tires.
  Our Price US $299

     
 

Polaris Sportsman 500 (with EBS) / 1998 - 2000

DP 500 SP

Suggested list price US $325.00

Improved belt grip and bottom / mid acceleration with no loss of top speed. This kit works well with stock 25" or with 26" tires. This kit is NOT for use with larger than 26" tires.
   

DBT 500 SP

Suggested list price US $230.00

Improved belt grip and bottom / mid acceleration. This kit was designed to get big tires turning in heavy mud applications and correct the shift ratio for larger tires. (27or 28")
 
 

Polaris Sportsman 800EFI

DP800EXT

Suggested list price US $239

  • Extreme Mud Tires
  • This clutch recalibration kit is designed for the serious mud runners and those who use larger aggressive mud tires, (28” and up).
  • For use on stock machine – 0-3000'.
  • May cause slight loss of top speed
  Our Price US $199

 

Polaris Ranger 700XP (05-up 700EFI)

DUV - P7XP

Suggested list price US $199

 
The Ranger XP often exhibits over rev during's its shift phase on typical hard packed trail surfaces at times even bumping the rev limiter pre maturely during acceleration. This kit includes a new primary spring and a set of flyweights that were ground specifically for this application. Better belt squeeze and quicker up shift / acceleration in mid range. For stock tires sizes only.
  Our Price US $179

 

Yamaha 700 Grizzly 4X4 (Oversized tires)

DBW700Y

 $99.00

A very cost effective method to help minimize the performance losses from installing oversized tires. This combination of different weight rollers for the drive clutch is a variable tuning kit and can be set up for different oversized tire / altitude applications. There is no increase in engagement (stall) rpm, so this kit still works well for low speed maneuverability like rock crawling, etc.
   
 

Yamaha 660 Grizzly 4X4 (Oversized tires)

DBW660Y

 $99.00

Yamaha 660 Grizzly 4X4 (Oversized tires)
Installation of larger tires results in taller gearing, heavier rotating mass, and a drastic negative effect on the performance of this model. This kit is designed to help restore that lost power, and bring your Big Tire Grizzly back to life. It was designed for use with oversized tires, Dalton does not currently recommend or offer a clutch kit for this model with stock tires
   

Arctic Cat/Suzuki 500 (Oversized Tires)

DSA500MT

Suggested list price US $129.95

Our heavier secondary spring has already proven to prolong belt life and help with bottom end response on these models. Now, in addition to that we have assembled a complete clutch kit including new rollers for the primary clutch. This complete clutch re-calibration helps recover power lost from these oversize mud tires.
  Our Price US $109

 
 

Arctic Cat 650 4X4 (stock & oversized tires 27"-28"

Kawasaki 650/700, Suzuki Twin Peaks (oversized tires 27"-28")

DKA6570MT

Suggested list price US $71

The kit contains the popular plain/purple secondary spring with new primary spring that has slightly higher fully compressed load ratings.  This combination has proven most effective for this application.
  Our Price US $65

Arctic Cat 650 4X4 (stock & oversized tires 27"-28"_

Suzuki 700 King Quad (stock & oversized tires 27"-28"

Arctic Cat 700EFI - 4x4(Suzuki engine) 06 & up 1 cyl. only

DSK 700EF

Suggested list price US $129

Improved acceleration and backshifting and maintains more consistent RPM under load conditions. (0-4000')

A new secondary spring and roller weights developed specifically for this model. This clutch recalibration kit works well to help recover the dramatic losses resulting from oversized tires on this model. This kit can, however, be used with stock tire sizes as well for situations requiring better low speed / midrange response and performance (e.g: mud / work). Using this kit with stock tires may result in a minimal (1 mph) loss of top speed.
There is no increase in engagement (stall) speed rpm so this kit still works well for low speed maneuverability like rock crawling, etc.

  Our Price US $115

 
Daltonpro clutch kit for 08 Suzuki King Quad 750EFI 4x4(extreme mud tires/high elevation)

DSK 750 HAC

 

 
A kit designed for increased acceleration and backshifting when using  the big mud tires. Also aids in recovery of power lost at high elevations (above 4000 ft) with moderate typical trail tires. Not for use with stock tires at low elevation.
* for stock to 28" tires at low elevation use kit # DSK750 C

Also fits 05-07 Suzuki King Quad 700EFI 4x4,06-07' Arctic Cat 700EFI 4x4 (Suzuki engine model ONLY).

  Our Price US $167

 
Daltonpro clutch kit for 08 Suzuki King Quad 750EFI 4x4

DSK 750 C

 

 
This new version of our proven DSK700EF kit now comes with "complete roller assemblies."  Complete rollers means quicker, easier installation, and a new wear surface at the time of installation. Improved acceleration, backshifting and throttle response. More consistant rpm under load conditions. Can be used with stock or oversized tires.

*for extreme mud tires, ex 29.5" and bigger Kit# DSK750 HAC is recommended.
 

06-07 Arctic 700 EFI 4x4(Suzuki engine model ONLY)

  Our Price US $167


 

2005 Kawasaki Brute Force 750 4X4

DK750BF

Suggested list price US $269

 

This new sport oriented clutch kit for the powerful new Brute Force 4x4 offers improved acceleration and throttle response. Increased belt grip offers a more useable high range at lower speeds.
This clutch kit contains a "mass adjustable" flyweights system making it flexible for clutch tuning. The flyweight total mass and location of mass can be adjusted by means of removeable rivets. Instructions are included, including a baseline set up for both stock and oversized tires.

 

  Our Price US $249

 

2003 & up Bombardier Outlander 400HO 4x4 (0 – 3000’ elevation)

DBO 400

Suggested list price US $309

 

Improved acceleration, low speed throttle response and pull in the midrange with no loss of top speed. This kit includes adjustable engagement (stall speed) RPM and the flyweights (levers) can be set up for stock or oversized tires.

 

  Our Price US $279

 

Can-Am   Outlander 650

DBO 650

Suggested list price US 239

 

This new clutch recalibration for the CAN-AM 650 Outlander 4x4 offers flexible tuning options for stock or oversized tires and high elevations. Improved acceleration, throttle response and backshifting with no loss of top speed when set up properly for your application.

  • Same kit that the Can-Am race team uses.

 

  Our Price US $199 (sale)

 
 

Can - Am / Bombardier 800 HO Outlander 4x4 - ’06 & up for Stock or Oversized tires – Altitude adjustable.

DBO 800

Suggested list price US $239

 

Improved bottom to mid range acceleration without sacrificing top speed. A new flyweight with a new curvature was designed specifically for this 800cc Outlander model. These new flyweights can be set up for different applications. You can set up this system for:

  • improved acceleration with stock tires
  • re-calibration to help recover losses from oversized tires, or to help control up shift at higher elevations. Baseline set up guide included for most common applications.

 

  Our Price US $199 (sale)

 

Can - Am / 800 R - Stock Tires.

DBO 800

Suggested list price US $239


The 800 Renegade is not only a lighter weight vehicle than the Outlander, it also has smaller stock tires. The 800R kit for this model comes with the same base flyweights as the Outlander kit, but has different rivets, calibrations, and set up instructions for 25” and 26” (aftermarket) tire sizes.To use the DBO 800 kit on a Renegade with Stock Tires, order the optional rivets part # DFRL-Y. A Renegade with 27” or larger tires can be treated as an Outlander with respect to clutch calibration.

 

  Our Price US $229 (sale)

 

Polaris RZR & RZR S UTV

DUV-P8RZ

Suggested list price US $289

 

Optimum CVT clutch calibration for the Polaris RZR 4 x 4 and RZR “S”models

One clutch kit that can be set up for different terrain and tires sizes/elevation means accurate clutch tuning for your situation. Improved acceleration without losing top speed.
 

This kit includes Dalton’s patented “Quick Adjust” flyweight system that allows you to add or subtract weight from the flyweights without even removing the flyweights from the drive clutch. Instead of using generic flyweights or designs from OEM snowmobiles or regular ATV models ,extensive testing lead to development of a new custom base flyweight specific to this model. The new “Quick Adjust” RZR flyweight in this kit has a different curvature ,and location of mass which allows superior belt grip and RPM control .

  • Ultimate RPM control(can be easily adjusted for modifications)
  • Stock tires or oversized
  • Altitude adjustable
  • New custom RZR specific flyweight profile
  • Set up manual includes set up instructions for above applications
  Our Price US $289

 
 

ATV Primary Spring Plain/White

DPPS-PW

Suggested list price US $24.00

pic coming soon
Pre load:  10lbs @ 2.5"

60lbs @ 2.0"

114lbs @ 1.25"

  Our Price US $30

 

 

 

 
Other helixes and springs also available, please email for availability.

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